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Genevoyager has successfully completed multiple projects, with selected data presented below.

One-Bac 4.0 System New Patent Group

One-Bac 4.0 system process flow chart


QC index for AAV

Genevoyager provides end-to-end solutions for gene therapy,backed by an experienced GMP quality control team with expertise in method development, validation/verification, and testing to ensure the consistent,highest quality of our products. A summary of quality release tests and their corresponding methodologies is provided below:


Category

Test Item

Test Method

Identity and structural analysis

DNA identity

Sanger sequencing, next-generation sequencing (NGS), third-generation sequencing (TGS)

Capsid protein identity

Western blot, SDS-PAGE, CE, LC-MS

Biological activity

Potency

In vitro cell-based biological activity, animal studies

Content

Virus capsid titer

ELISA

Genome titer

ddPCR, qPCR

Infectious titer

TCID50

VG:IU

Ratio of genome titer to infectioustiter

Purity

Total protein

microBCA

Capsid protein purity

SDS-PAGE, CE

Viral monomer purity

SEC-HPLC

Empty capsid ratio

AUC, TEM, AEX-HPLC, SEC-MALS

Particle size

DLS

Impurities

Residual Sf9 host cell DNA

qPCR

Residual Sf9 host cell protein

ELISA

Residualnuclease

ELISA

Residualinfectious baculovirus

Plaque assay, TCID50

Residualbaculovirus DNA

qPCR

Residualrhabdovirus

qPCR

Specific process-related residues (affinity ligand, Triton, Tween20, etc.)

ELISA, UV, HPLC

Safety

Replication-competent AAV (rcAAV)

Culturemethod+ qPCR

Mycoplasma

qPCR, culture method

Spiroplasma

qPCR, culture method

Endotoxin

Gel electrophoresis, spectrophotometry

Sterility

Membrane filtration, direct inoculation

Abnormal toxicity

Injectionin mouse and guinea pig 



✔ A comprehensive analytical method development & quality control platform covering the entireproduct lifecycle
✔ Development, transfer, validation, and verification of analytical methods
✔ Stringent release management to ensure high quality
✔ One-stop services for stability studies
✔ Robust quality management system, supporting IND/BLA for global partners



Regulatory Compliance
Aligned with ICH Q10 principles and global CMC regulations to meet GMP standards n China, the US,and the EU
Comprehensive Documentation
Structured to meet GMP requirements, covering six key areas: Quality, Materials, Manufactuing,Facilities &Equipment, Laboratories, and Packaging&Labeling
Tailored Quality Management Science-based, regulation-driven, and product-focused-tailored to CDMO operations and adapted to different project stages
Data Integrity

Strict compliance with data integrity standards,fully aligned with ALCOA principles across manufacturing and testing

On-site Monitoring Robust in-process control framework covering the 5Ms -Man,Machine,Material,Method,and Measurement-to ensure product quality
Validation & Control
Comprehensive qualification and validation processes to ensure product consistency and quality control


More Content of Interest

High Safety Profile:

AAVs produced using the One-Bac 4.0 system exhibit low impurity levels and are free of rcAAV.




Data from second-generation sequencing (illumina) and third-generation sequencing (PacBio) confirm the high purity of Genevoyager's One-Bac 4.0-derived AAVs.

The One-Bac 4.0 system ensures AAV production free of rcAAV.



DNA was extracted from the culture supernatant after three cell passages, and rcAAV was detected by qPCR. The results demonstrated:

For the positive control samples (wtAAV2/9) at 100 IU and 10 IU,Ct values decreased progressively across three amplification rounds, confirming rcAAV amplification during culture.

For rAAV2/9 produced using the One-Bac 4.0 system,at inoculation doses of 1E+11 vg and 1E+10 vg, no significant decrease in Ct values was observed after three passages.Ct values remained consistent with those of the negative control (NC), indicating the absence of detectable rcAAV.

In contrast,for rAAV2/9 produced using the HEK293T system at an inoculation dose of 1E+10 vg, Ct values demonstrated a clear decreasing trend across three amplification rounds,confirming rcAAV propagation during culture.


High Yields:

The One-Bac 4.0-derived AAVs consistenly achieve high yields both before and after purification at a production scale of 50L.


High Full Capsid Ratio:

The One-Bac 4.0 system delivers a final product with a full capsid ratio exceeding 90%.


High Infectious Activity:

Results from cell and animal experiments demonstrate that One-Bac 4.0-derived AAV exhibits equivalent or higher infectivity compared to HEK293 AAV.




High Passage Stability of BEV:

The Baculovirus Expression Vector (BEV) used in the One-Bac 4.0 system demonstrates exceptional stability across multiple passages and after long-term storage at≤-80℃ for over 24 months.This ensures reliable large-scale manufacturing with consistently high AAV yields and robust expression levels suitable for commercial production.


High Recovery Rate:

The One-Bac 4.0 system delivers reliable scalability and efficiency for large-scale manufacturing, maintaining a consistent recovery rate of 30% from 5L to 200L scale-up.


Low Aggregation at High Concentration:

AAVs produced with the One-Bac 4.0 system show low aggregation even at high concentrations. Stability studies using ddPCR-GOl and SEC-HPLC confirm that product quality is preserved during storage at 4 and remains robust after multiple freeze-thaw cycles.



Improved Accessibility:

The One-Bac 4.0 system provides a cost-effective solution for AAV production by replacing expensive GMP-grade plasmids and transfection reagents with a streamlined baculovirus-based process, significantly lowering material costs in vector manufacturing.


Reduced Timelines:

A virus seed bank enables a rapid, streamlined infection process during production. This advantage becomes increasingly significant at larger scales, helping to shorten manufacturing timelines and accelerate delivery.


US: 3675 Market Street, Suite 200, Philadelphia, PA19104 Tel: +1 (215) 205-6963 | +086 027-65023363
E-mail: hui.wang@genevoyager.com

China: No128, Guanggu 7th Rd, East Lake High-tech Development Zone, Wuhan, China Tel: 17720522078
E-mail: marketing@genevoyager.com

ABOUT US TECHNOLOGY PLATFORM

US: 3675 Market Street, Suite 200, Philadelphia, PA19104 Tel: +1 (215) 205-6963 | +086 027-65023363
E-mail: hui.wang@genevoyager.com

China: No128, Guanggu 7th Rd, East Lake High-tech Development Zone, Wuhan, China Tel: 17720522078
E-mail: marketing@genevoyager.com

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